Mechanical Engineer · Researcher · M.Sc. Renewable Energy

Ali
Abedi

8+ years designing and simulating critical mechanical systems — from gas turbine compressors to renewable energy infrastructure. Based in Ingolstadt, Bayern.

Ali Abedi
8+
Years of Experience
5
Q1 Journal Papers

01 — Profile

Professional Profile

I am a Mechanical Engineer with deep specialisation in structural and thermal simulation, rotating machinery analysis, and R&D engineering. My career spans the complete engineering cycle — from conceptual design and 3D modelling through to FEA, CFD simulation, and field-level troubleshooting of industrial-scale gas turbines.

"Engineering is not just about solving problems — it is about understanding systems deeply enough to anticipate failures before they occur."

At TUGA Co. (Mapna Turbine), I worked on the SGT5-2000E platform — proposing engineering solutions to non-conformance reports, redesigning critical bearing components, and conducting FSI and CFD analyses on rotating assemblies under real operational conditions.

My academic output — 5 peer-reviewed Q1 journal publications — focuses on transformer thermal behaviour, nanofluid cooling systems, and fluid-thermal modelling. Currently expanding into Renewable Energy at Technische Hochschule Ingolstadt (THI).

02 — Academic Background

Education

M.Sc. — In Progress

Renewable Energy

Technische Hochschule Ingolstadt

Ingolstadt, Bayern, Germany

Apr 2025 — Present

Expanding into sustainable energy systems, off-grid solutions, and applied renewable technology research.

M.Sc. — Completed

Mechanical Engineering
Applied Design

Tarbiat Modares University

Tehran, Iran

Sep 2011 — Jan 2014

Thesis: Thermoelastic analysis of FGM circular plates resting on an elastic foundation. Supervisor: Dr. Akbar Alibeigloo

B.Sc. — Completed

Mechanical Engineering
Solid Mechanics

Bu Ali Sina University

Hamedan, Iran

Sep 2006 — May 2011

Thesis: Simulation of TIG welding and contour method for obtaining residual stress. Supervisor: Dr. Amirhossein Mahmoudi

03 — Career History

Work Experience

Jan 2022 — Feb 2025

TUGA Co.
Mapna Turbine

Karaj, Iran

Senior Mechanical Engineer — R&D

R&D department on the SGT5-2000E (MGT-70) gas turbine platform. Engineering solutions for NCRs across production and onsite operations.

  • Corrective engineering solutions for NCRs in gas turbine production and field operations
  • Designed shaft guard for a 25 MW turbo-compressor from concept to final drawing
  • ANSYS structural and thermal analysis of MGT-70 compressor disks
  • Stress and fatigue life analysis of coupling intermediate shaft
  • FSI analysis on gas diffuser to verify structural integrity under load
  • Redesigned journal and thrust bearings for MAP2B gas turbine with full technical drawings
  • CFD analysis of journal bearing gap region with design modification proposals
  • Designed adjustable coupling cover between gas turbine and generator
  • Revised and updated Operation & Maintenance (O&M) documentation

Aug 2018 — Jan 2022

Faraz Sanat Sharif Co.

Tehran, Iran

Senior Mechanical Design & Analysis Engineer

Under Sharif University of Technology R&D supervision. Structural simulation of communication infrastructure and electromechanical systems.

  • Communication masts, towers, and foldable mobility mechanisms in SolidWorks
  • Structural stress, modal, and random vibration analyses using ANSYS
  • CFD analyses to determine optimal section areas and mitigate vortex shedding
  • IP67-rated enclosures and PCB thermal management (heatsinks, fan selection)
  • Electrical ball screw jack design and MATLAB-optimised positioning

Aug 2016 — Aug 2018

Kooshkan Transformers Co.

Tehran, Iran

Research Assistant & Senior Mechanical Designer

  • Distribution transformers 25 kVA–2.5 MW (hermetic and conventional) in SolidWorks
  • MATLAB optimisation program for transformer design (cost, heat, coil geometry)
  • Parametric transformer models via SolidWorks design tables integrated with Excel
  • Automated BOM workflows using Excel VBA
  • Improved core area geometry for optimal electromagnetic flow efficiency

Dec 2015 — Mar 2016

Monenco Co.

Tehran, Iran

Piping Designer — Cooling Heller Dept.

  • Cooling pipelines for Parand, Hormozan, and Gharb Karoon CCGT power plants
  • Cleaning service, expansion drain, and vacuum test pipelines

Sep 2011 — Jan 2014

Tarbiat Modares University

Tehran, Iran

Research Assistant — Mechanical Engineering Lab

  • Large deflection analysis of thermo-mechanical loaded annular FGM plates
  • Critical buckling stress determination for thick orthotropic plates

04 — Publications

Research Publications

2023

Magnetic-thermal analysis of distribution transformer: Validation via optical fiber sensors and thermography Q1

A. Abdali, A. Abedi, H. Masoumkhani

International Journal of Electrical Power & Energy Systems

doi.org/10.1016/j.ijepes.2023.109346 ↗

2023

Liquid-Immersed Distribution Transformers' Thermal Analysis with Consideration of Unbalanced Load Current Effect Q1

A. Abdali, H. Masoumkhani, A. Abedi, J. Guerrero

IEEE Transactions on Dielectrics and Electrical Insulation

10.1109/TDEI.2023.3295760 ↗

2022

Precise thermo-fluid dynamics analysis of corrugated wall distribution transformer cooled with mineral oil-based nanofluids: experimental verification Q1

A. Abdali, A. Abedi, K. Mazlumi, J. Guerrero

Applied Thermal Engineering

10.1016/j.applthermaleng.2022.119660 ↗

2022

Novel Hotspot Temperature Prediction of Oil-Immersed Distribution Transformers: An Experimental Case Study Q1

A. Abdali, A. Abedi, J. Guerrero

IEEE Transactions on Industrial Electronics

10.1109/TIE.2022.3206690 ↗

2020

Investigation on Physicochemical Properties of Wastewater Grown Microalgae Methyl Ester and its Effects on CI Engine

S. Tayari, R. Abedi, A. Abedi

Environmental and Climate Technologies Journal, 24(1), 72–87

10.2478/rtuect-2020-0005 ↗

05 — Analysis Work

Analysis Gallery

06 — Simulation

Simulation Showcase

CFD Simulation — 50 kVA Transformer Thermal Flow

Buoyancy-driven natural convection simulation of a 50 kVA oil-immersed distribution transformer. Mineral oil flow is induced by heat generated in the copper windings, modelled using the Boussinesq approximation.

The simulation captures the full thermal-fluid coupling: copper coil heat sources drive temperature gradients in the surrounding mineral oil, generating natural convective circulation that governs hotspot formation and thermal performance.

PlatformANSYS Fluent
Transformer50 kVA, Oil-Immersed
CoolantMineral Oil — natural convection
MethodBoussinesq buoyancy model
Heat SourceCopper coil Joule heating

07 — Competencies

Technical Skills

Simulation & Analysis

ANSYS Workbench Advanced
ANSYS Fluent — CFD Upper Intermediate
Abaqus + Fortran Advanced
FSI Analysis Advanced

Design & Modelling

SolidWorks Advanced
GD&T Certified
PDMS — 3D Plant Design Intermediate
Piping & P&ID Certified

Programming

MATLAB / Simulink Advanced
Python Upper Intermediate
Excel VBA Intermediate
Fortran Subroutines Intermediate

08 — Contact

Get in Touch

Open to collaborations in mechanical simulation, turbomachinery, and renewable energy research. Feel free to reach out directly.

Email

aliabedi@outlook.com

Phone

(+49) 177 230 9974

in

LinkedIn

linkedin.com/in/aliabediy

Location

Ingolstadt, Bayern, Germany

Ingolstadt (85055) · Open to remote & relocation